TCG 2032
Gas Engine TCG 2032
3,000 - 4,500 kWel
High reliability. Low operating costs. Mainly used in large IPP projects, up to 100 MWel.
- Output range from 3,000 to 4,500 kWel
- Runs on all gas types
- Designed for natural gas operation with hydrogen admixture of up to 25 vol%
- Also available with fast ramp-up option for the gas engine TCG 2032B V16
MWM TCG 2032 V12, V16 Gas Engine – High Reliability. Low Operating Costs.
Compelling Arguments – Features at a Glance.
- Output range from 3,000 to 4,500 kWel
- Runs on all gas types: natural gas, landfill gas, sewage gas, mine gas, coke oven gas, biogas(1) and hydrogen admixtures upt o 25 vol%
- MWM 25H2-Kit available for conversion for operation with hydrogen admixture of up to 25 vol%
- Mainly used in large IPP projects with up to 100,000 kWel
- The series features superb reliability and low operating and maintenance costs.
- High reliability
- Low operating costs
- Also available with fast ramp-up option for the gas engine TCG 2032B V16
- More than 740 power generators with approximately 2,850,000 kWel already installed around the globe
(1)TCG 2032 V12 gas engine not available for biogas.
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MWM Gas Engine TCG 2032B V16 with Fast Ramp-Up Option
High Reliability. Low Operating Costs – MWM Gas Engine TCG 2032.
High Availability – MWM Gas Engine TCG 2032
Low Installation Costs – MWM Gas Engine TCG 2032
Short Project Period – MWM Gas Engine TCG 2032
Lower Service Costs – MWM Gas Engine TCG 2032
Performance Data – MWM Gas Engine TCG 2032
Specifications and Service Intervals – MWM Gas Engine TCG 2032
Brochure – MWM Gas Engine TCG 2032
The MWM gas engines of the TCG 2032 series are perfectly geared to the challenges of a dynamic market environment. In the power range of 3,000 – 4,500 kWel reliability, flexibility, efficiency and environmental compatibility are ensured along with low life-cycle costs. In this way, they meet the high requirements of a wide range of applications and are highly profitable.
MWM Gas Engines and Retrofit Kits for Hydrogen Operation
The new engines of the MWM TCG 2032 series can be used for operation with a hydrogen admixture of up to 25 vol%. With the MWM 25H2-Kit, operators of existing plants can retrofit their gas engines for operation with a hydrogen admixture of up to 25 vol%.
MWM Gas Engine TCG 2032B V16 with Fast Ramp-Up Option
- TCG 2032B V16: 4.5MWel gas engine for a quick start
- The feature of a fast ramp-up start is becoming increasingly important due to growing intermittent renewable capacity such as wind and solar
- The MWM TCG 2032B(2) gas engine has a software option for a fast ramp-up start. This option allows to switch between normal and fast start requirement for each start request.
- A fast start is a start in less than five minutes from start request to 100% load on the grid
(2) Available for all TCG 2032B V16 standard voltages 6000 V to 11 kV @50Hz, only for natural gas.
High Reliability. Low Operating Costs – MWM Gas Engine TCG 2032.
High Efficiency and Low Lubricant Consumption
- High fuel utilization and low operation costs thanks to optimized chamber spark plug
- Increased efficiency through new closed crankcase ventilation that enables utilization of the blow-by gas
- High availability through long maintenance intervals: first maintenance after 4,000 h, major overhaul after 80,000 h
- With its lubricant consumption of only 0.2 g/kWh up to 30 percent lower lubricant consumption compared to competitor products thanks to optimized tappet sealing, coke stripping rings and ring packages
Soot-Free Combustion Increases Plant Profitability
- Open combustion chamber with chamber spark plug for soot-free combustion
- Extended maintenance intervals for the exhaust gas heat exchanger
- No pre-combustion chamber with time-consuming maintenance and risk of failure
- No additional gas supply with increased gas pressure required for pre-combustion chamber
Few Interruptions Due to Long Maintenance Intervals
- No more than two interruptions a year due to scheduled maintenance
- Longest interval until major overhaul compared to competitors
- Use of Xchange components enables time savings of up to 75 percent during the major overhaul, resulting in reduced costs
High Availability – MWM Gas Engine TCG 2032
New Turbocharger Technology Increases Genset Availability
- Improved output under non-ISO conditions
- High output of 4,500 kWel possible through use of A140 high-pressure turbocharger
- Turbocharger achieves higher compression ratio and enables operation under full load with intake air of up to 45°C
- Exhaust gas waste gate enables constant performance with different intake air temperatures and setup altitudes
- Evening out of reserve boost pressure in relation to load results in higher efficiency and improved load response
Low Installation Costs – MWM Gas Engine TCG 2032
Compact Engine Design for Easy Transport and Installation
- Extremely lean genset with compact dimensions, low noise emissions, and smooth running guarantees minimum installation costs
- Compared to competitors, the specific output/weight ratio is up to 40 percent better
- Lighter engine components eliminate need for strong crane
- Compared to competitors, TCG 2032 V16 is up to 30 percent shorter in length
- Low weight and compact dimensions enable easy transport even to remote destinations
Short Project Period – MWM Gas Engine TCG 2032
Short Project Period Thanks to Compact Setup
- Pre-manufactured components directly from the manufacturer ensure quick and easy assembly on site
- Identical setup of the individual modules facilitates flexible adjustment of the plant output
- Modest need for space through compact design
- Plant planning and building from one source guarantees smooth, cost-efficient project rollout
Lower Service Costs – MWM Gas Engine TCG 2032
Low Service Costs and a Lean Maintenance Concept
- Enhanced maintenance concept through easy access to the cylinder units
- Long service intervals and improved serviceability
- Low maintenance costs due to fewer engine parts, resulting in low maintenance overhead and spare parts requirement
- Lower maintenance overhead through open combustion chamber with pre-combustion chamber spark plug
Performance Data – MWM Gas Engine TCG 2032
Natural Gas Applications, NOx ≤ 500 mg/Nm3 *
| TCG 2032 V12 R = Optimized for high total efficiency | |||
|---|---|---|---|
| Engine type | 50 Hz | 60 Hz** | |
| Electrical output | kW | 3333 | 3000 |
| Mean effective pressure | bar | 20.0 | 20.1 |
| Thermal output ± 8% | kW | 3238 | 2877 |
| Electrical efficiency | % | 43.9 | 43.9 |
| Thermal efficiency | % | 42.6 | 42.1 |
| Total efficiency | % | 86.5 | 85.9 |
| Power to heat ratio*** | 1.03 | 1.04 | |
| TCG 2032 V16 R = Optimized for high total efficiency | TCG 2032B V16 R = Optimized for high total efficiency | ||||
|---|---|---|---|---|---|
| Engine type | 50 Hz | 60 Hz** | 50 Hz | 60 Hz** | |
| Electrical output | kW | 4300 | 4000 | 4500 | 4050 |
| Mean effective pressure | bar | 19.4 | 20.2 | 20.3 | 20.4 |
| Thermal output ± 8% | kW | 4164 | 3866 | 4361 | 3891 |
| Electrical efficiency | % | 44.1 | 43.8 | 44.6 | 44.3 |
| Thermal efficiency | % | 42.7 | 42.4 | 43.2 | 42.6 |
| Total efficiency | % | 86.8 | 86.2 | 87.8 | 86.9 |
| Power to heat ratio*** | 1.03 | 1.03 | 1.03 | 1.04 | |
* 5% O2 and dry exhaust gases
** On request
*** The power to heat ratio is calculated by dividing the electrical efficiency by the thermal efficiency. Please remember that this is a theoretical value that may deviate from actually measured values.
The values given in these tables are information purposes only and not binding. The information given in the offer is decisive. Other unit variants with other generators are available.
Natural Gas Applications with 25 vol% Hydrogen (NOx ≤ 500 mg/Nm3* / 1.0 g/bhph*)
| TCG 2032 V12 R+ High Response plus 25H2-Kit = Optimized for high total efficiency with 25 vol.% hydrogen kit | |||
|---|---|---|---|
| Engine type | 50 Hz | 60 Hz | |
| Electrical output*** | kW | 3,333 | 3,000 |
| Electrical efficiency | % | 43.7 | 43.7 |
| Thermal efficiency** (±8 %) | % | 42.7 | 42.1 |
| Total efficiency | % | 86.4 | 85.8 |
| Power to heat ratio**** | 1.02 | 1.03 | |
| TCG 2032 V16 R+ High Response plus 25H2-Kit = Optimized for high total efficiency with 25 vol.% hydrogen kit | TCG 2032B V16 R+ High Response plus 25H2-Kit = Optimized for high total efficiency with 25 vol.% hydrogen kit | ||||
|---|---|---|---|---|---|
| Engine type | 50 Hz | 60 Hz | 50 Hz | 60 Hz | |
| Electrical output*** | kW | 4,300 | 4,000 | 4,500 | 4,050 |
| Electrical efficiency | % | 44.0 | 43.8 | 44.5 | 44.3 |
| Thermal efficiency** (±8 %) | % | 42.8 | 42.5 | 43.3 | 42.7 |
| Total efficiency | % | 86.8 | 86.3 | 87.8 | 87.0 |
| Power to heat ratio**** | 1.03 | 1.03 | 1.03 | 1.04 | |
* 5% O2 and dry exhaust gases
** Exhaust gas cooled to 120 °C for natural gas
*** According to ISO 3046-1
**** The power to heat ratio is calculated by dividing the electrical efficiency by the thermal efficiency. Please
remember that this is a theoretical value that may deviate from actually measured values.
The values given in these tables are information purposes only and not binding. The information given in the offer is
decisive. Other unit variants with other generators are available.
Biogas, Landfill Gas, and Sewage Gas Applications, NOx ≤ 500 mg/Nm3 *
| TCG 2032 V16 X = Optimized for operation with biogases | |||
|---|---|---|---|
| Engine type | 50 Hz | 60 Hz** | |
| Electrical output | kW | 3770 | 3510 |
| Mean effective pressure | bar | 17.0 | 17.0 |
| Thermal output ± 8% | kW | 3487 | 3117 |
| Electrical efficiency | % | 42.9 | 43.3 |
| Thermal efficiency | % | 39.7 | 38.5 |
| Total efficiency | % | 82.7 | 81.8 |
| Power to heat ratio*** | 1.08 | 1.12 | |
* 5% O2 and dry exhaust gases
** On request
*** The power to heat ratio is calculated by dividing the electrical efficiency by the thermal efficiency. Please remember that this is a theoretical value that may deviate from actually measured values.
The values given in this table are information purposes only and not binding. The information given in the offer is decisive. Other unit variants with other generators are available.
Specifications and Service Intervals – MWM Gas Engine TCG 2032
Dimensions and Weights
| TCG 2032 V12 | TCG 2032 V16 | ||||
|---|---|---|---|---|---|
| Engine type | 50 Hz | 60 Hz* | 50 Hz | 60 Hz* | |
| Length | mm | 7860 | 8000 | 9271 | 9420 |
| Width | mm | 2660 | 2790 | 2790 | 2790 |
| Height | mm | 3390 | 3390 | 3390 | 3390 |
| Dry weight genset | kg | 43100 | 49780 | 51200 | 52400 |
| Bore / stroke | mm | 260/320 | 260/320 | 260/320 | 260/320 |
* On request
The values given in this table are information purposes only and not binding. The information given in the offer is decisive. Other unit variants with other generators are available.
Service Intervals
| First service (check valve clearance)* | Mixture cooler cleaning | Cylinder head inspection | Major overhaul | |
|---|---|---|---|---|
| Natural gas | 4,000 oh | 20,000 oh | 40,000 oh | 80,000 oh |
* “after commissioning (E10)”
The values given in this table are information purposes only and not binding. The information given in the offer is decisive. Other unit variants with other generators are available.
Brochure – MWM Gas Engine TCG 2032
Here you will find complete information about gas engines in the TCG 2032 series. Like all MWM power generators, these gas engines run on various types of fuels and are capable of effectively utilizing exhaust heat through cogeneration.
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Brochure: MWM 25H2-Kit for TCG 2032 and TCG 2032B gas engines
The brochure for MWM TCG 2032 gas engines shows the parts and components included in the retrofit 25H2-Kit for a hydrogen admixture of up to 25 vol%.
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